KNOWLEDGE

Bearing Lubrication

bearing lubrication

 

Bearing Lubrication Introduction:

Bearing lubrication is absolutely essential to the proper operation of all kinds of ball and roller bearings.
A proper lubricant will reduce friction and reduce or prevent metal-to-metal contact of the rolling elements with their raceways.
There are two basic types of bearing lubricants readily available: Oil and Grease.
Oil is free-flowing liquid, while grease has oil that is entrained in a thickened base.

Two Lubricants Advantages and Disadvantages:

The major advantages and disadvantages of oil and grease lubricants are as below:

LubricantAdvantageDisadvantage
OilEasy to distribute, lubes other components, less drag, easier to drain out and change.  Better for high temperature.May leak (environmental concern), then no more lubrication
GreaseRemains in place, doesn’t leak out easily, improves sealing, and does not require monitoring.Requires more labor to clean out and replenish.  High temperature grease is very expensive.

Oil Lubrication:

Rolling bearings are lubricated by oil lubrication, which can achieve good cooling and cooling effects, and is especially suitable for rolling bearings with relatively high operating temperatures.
The viscosity of the lubricating oil used in rolling bearings is about 0.12 to 0.2cm/s.
If the load of the rolling bearing is high and the working temperature is high, choose a high-viscosity lubricating oil. While a rolling bearing with a fast speed is suitable for a low-viscosity lubricating oil.

The disadvantage of using oil lubrication for rolling bearings is that oil lubrication requires the bearing to maintain a good sealing condition to avoid leakage of lubricating oil.
In addition, oil lubrication requires a more complicated oil supply device, which is not as convenient as lubricating grease in operation and increases the maintenance workload of bearings.

Oil Lubrication Guide:
Recommended General R&O Lubricant
Basic OilRefined solvent, high viscosity index mineral oil
AdditiveRust inhibitors and antioxidants
Viscosity Index80 min
Pouring Point-10℃ max.
Viscosity GradeISO 32 to 220

 

Recommended Industrial Extreme Pressure Gear Oil
Basic OilRefined solvent, high viscosity index mineral oil
AdditiveRust inhibitor and antioxidant, extreme pressure agent (EP)
Viscosity Index80 min
Pouring Point-10℃ max.
Viscosity GradeISO 100, 150, 220, 320, 460

Grease Lubrication:

When choosing a grease for an application, several of its properties need to be considered for the expected operating conditions.
The priority of these properties is as below,
1. Required oil viscosity at temperature of the bearing.
2. Grade for the operating temperature.
3. Soap base which is best for the application.
4. Availability of EP (Extreme Pressure) additives.

How Much Grease Should Fill ?

Once the available grease filling space for the bearing is determined, the amount of grease required will be calculated as a percentage of the available grease filling space.
The correct weight is important to ensure proper lubrication of all contact surfaces. Overlubrication is just as harmful as insufficient lubrication: for example, too much grease in high-speed bearings can cause overheating or higher starting and running torques.

Generally speaking, the amount of grease in the bearing should occupy approximately 25% to 35% of the available internal space.
In some very high-speed applications, the use of lubricants can be as low as 10% to 15%.

Commonly Used Grease Characteristics Table:
ManufactureRefGradeBase OilThickenerBase oil viscosity
40℃100℃
kyodo Yushi1Multemp SRLPolyol ester + diesterLithium Hydroxystearate265.1
2Multemp SB-MSynthetic hydrocarbonPolyurea47.68.9
3Raremax SUPER NMineral oil + synthetic hydrocarbonPolyurea95.910.5
4Multemp PS2Diester + synthetic hydrocarbonLithium soap15.34.7
5Mutemp SRHPolyol esterLithium soap83
6Multemp SRMPolyol esterLithium soap55
7Multemp ET-KEther-based synthetic oil polyol esterAromatic diuretic95.112.3
Kluber8BQH72-102Base oil, ester oilPolyurea10011
9BEP72-82Base oil, ester oilPolyurea709.4
10ASONIC GLY32Base oil, ester oilLithium-based255
11ASONIC Q74-73Base oil, ester oilPolyurea67.510
12Isoflex LDS 18 special AEster oil, mineral oilLithium soap153.5
13ISOFLEX TOPAS NB 52Synthetic ether + polyol esterCompound barium soap base305.5
14PETAMO GHY133Mineral oil + base oilPolyurea15018
15BE 41-542Mineral oilLithium soap54032
16BE 31-502Mineral oilPolyurea50031
Shell17AV2Mineral oilLithium-based13012.2
18RLQ2Mineral oilLithium-based758.3
19RL2Mineral oilLithium-based758
20RL3Mineral oilLithium-based758
Exxon Mobil21Polyrex EMMineral oilPolyurea11512.2
22Unirex N3Mineral oilLithium-based115
23BEACON325Mineral oilLithium-based124
24Unirex N2Mineral oilLithium-based115
25Mobil grease 28Synthetic oilMicro Adhesive29.3
Cosmo26EMQ2(SBR)Mineral oilLithium-based110.811.98
27PNGMineral oilLithium-based73.56.88
Chevron28SRI 2(ISOSYN)mineral oilPolyurea10011
Lubcon29N2EsterPolyurea15022
Dupont30Krytox240(PFPE/PFPAE)(PTFE)20025
Jinzhi31Hangu 2Mineral oilLithium-based15012